SAATTE 500KG KESME MAKARNA MAKINASI ( 599.000€ )+KDV FIYAT TEKLIFI EKTEDIR SPAGETTI HARIÇ 15 ÇESIT MAKARNA ÜRETEBILIR

Subject: 500 Kg/h
Shrot Cut Macaroni Line

PROFORMA INVOICE

Packing
Excluded
Material delivered
The delivery is based on EXWORKS GAZIANTEP, TURKEY.
Payment terms
Payment, cash or 100% confirmed irrevocable L/C, to be opened with order with a first class bank and to be confirmed by the latter, covering the whole period of manufacture and allowing partial shipments, available as follows:
50 % by order confirmation
50 % against presentation of shipping documents.

Object:
Automatic continually working short goods production line with drying process utilizing high temperature ( hot water at 95- 100 � degrees to the coils ) able to produce 500 kgs/hour ( 0,5Tons /hour ) of short-cut product

SHORT CUTTING LINE

With a capacity of 500 kg/hour

The System consists of following main units:

1. Pressing Unit.
2. Vacuum pomp
3. Shaker
4. Pre-drying
5. Shaker and coller
6. Resting Silos
7. Air Conditioning – Main Control Panel
8. Thermal Control Center.
9. Buckets �Z� Elevator

PRODUCTION WARRANTEE
All Pasta Lines can use both semola from durum wheat or flours from soft wheat.

Automatic continually working short goods production line with drying process utilizing high temperature ( hot water at 95 – 100� degrees to the coils ) able to produce 500 kgs/hour (0,5 Tons hour )
Production Capacity: up to 500 Kg/h.
Dry pasta seeming specific weight: up to 400 Kg cubic meter.
Dry pasta thickness: 1,1 mm max.
Format max length: 5 cm.
Warrantee format: on five different formats of common choose, provided that seeming specific weight and length are adequate.
Output 500 Kp/hour. Hourly capacity can vary +/- 10% depending on type of pasta (raw material, shape, die, etc.)

The production capacity of the line is to be conventionally referred to:

Dry product, with legal and not superior to 12,5% humidity.

Continuous and uninterrupted production of the guaranteed shape for 24 hours cycle.

Aluminium belts manufactured with slotted slats carried by chains.Self-adjustable feet allowing to level machines to any
Type of floors.
Steel supporting frames which grant stability and a longer lifetime of the whole installation.

Hydraulic plant complete with 3-ways pneumatic valve, pump, by-pass, control valve, gauges and thermometers.
Air exchange systems realized with steel channels and butterflies equipped with air suction and air input electrofans with pre-heating batteries.
High performance axial fans with electric motors suitable for high temperature Electrical axial fans provided with high temperature �h� class special electrical motors and aluminium cast fans with adjustable blades.
Shaker and cooler equipped with a new conveying system with independent vibrating motors for each floor, controlled by to optimize the dwelling time for each pasta shape

1 Continually worked hour

Dries short-cutting product having 400 mm, special weight types 300 – 400 kg/mc, 500 kg/h, and mm. 1 dimensional thickness .

12,5% to +/- 0,5% final humidity.

The line productive capacity will depend on soft wheat flours ability to make pasta, in case of flours or blends use.

The line can produce every pasta format above-named, even with the use of semolina and soft wheat flour blends.

The line nominal productive capacity could undergo some changes in operation of additive type and quantity.

The Production Capacity Refers To The Following Technological

500 kgs/h of dried short-cut product , 300 – 400 kg/mc specific weight shape and with mm. 1 sizes thickness.
Final humidity 12,5 % with a tolerance of +/-0.5 % on the base of the whole quantity of lasagne laid on trays.
Whenever 100% of durum wheat semolina is used, 70% raw materials gradation must be comprehended between 300 and 180 micron and at any case 30% left must never be higher than 400 micron of gradation.
In order to obtain the dough, it�s at your charge the water supplying according to the International Health Organisation, cleaned, colourless, odourless, tasteless, with no chlorine and/or ammonia residues, with no suspended particles greater than 5 micron.
Inlet overheated water supply to machine batteries at least 95- 100� C must be provided by the clientect.
Water supply to the dough with a flow of 150 lt/h at least,pressure 1.5 bars at least must be granted by the client; you will also take care of water supply to the dough at the temperature you require to obtain the technological process.
Continuous and uninterrupted production of the guaranteed shape for 24 hours cycle.
Hot Water at a temperature no lower than 95- 100 �C, for feeding of all technologic heating control systems present in the line.

1-PRESS MODEL HMP 1-140 K 400 :

The dough touching surfaces of the pressing unit are stainless steel.Semolina and water that will be mixed shall automatically be poured to the vessel. There are 1 pieces of macaroni mould with CIRCULAR DIES having Diameter of 400 mm Chromed cutting surface, complete with special interchangeable Teflon insertsand 5% of spare inserts Shape to be defined with thickness 0.9-1,1 mm. Macaroni moulds have the technology that can be disassembled and assembled by hydraulic system.Pressing Unit system operates full automatically.

Technical features:

N.1 Stainless steel Compression Screws � High resistant carbon steel (Fe 400) compression cylinders with stainless steel jacket for cooling by means ofthermal adjusted water;high efficiency-type compression screws (� 140 mm); constant pitch; variableprofile on the whole length; triple start; made in stainless steel (304);main independent reduction gear with ground teeth gears, slow shaft drilled andfitted out with chromium-coated ring, replaceable in case of wear out, withholding gaskets application; compression screws drive motor;

N.1 Short Cut Pasta Die-Head (� 400 mm)
It consists of a high resistance steel casting suitable to house circular dies,equipped with a pushing unit to allow a quick change of dies and also with stainless steel outer jacket for thermostatic water circulation during operation.
Pressure gauge with concerning electrical safety contactsare of course included.
Independently working button panels installed at press foot in mixing tanks zone. repeated orders to electrical general panel.
Pressure gauge with concerning electrical safety contacts are of course included.
The device is provided with knives with one, two or three blades and naturall some spare blades.

N.1 CIRCULAR DIES with Diameter = 400 mm
Chromed cutting surface, complete with special interchangeable Teflon inserts and 5% of spare inserts Shape to be defined with thickness 0.9-1,1mm

Electric Hoist
Swiveling hoist for die lifting, 200 kg maximum hanging load each.

Semola Dosing
Feeding from the barrel with presettingof the semola weight electronically controlled from inverter to independent geared motor.

Water Dosing
Composed by circuit with stainless steel piping. 2-way pneumatic valve .Thermometer and manometer.Inter ception solenoid valve.Sundry stainless steel connections.The above components are supplied in �pre-assembled� version.Minimum required pressure is 1,5 bar, � STABILIZED�

Centrifugal Pre-mixer stainless steel, consisting of :
Horizontal tank made to be easily opened.Shaft with extractible paddles.
Cover opening on the side opposite to motor, provided with mechanic security system.
Direct Motor with 900 Revs. 2,2kW
Entering of the liquid product on both sides.
Entering of semola in the acceleration pre-chamber.

Hydraulic or mechanical-type die-change tool with side extraction-insertion system, equipped with hoist for lifting of die.

The unit consists of ;

Cyclone
Dosage Unit
Vessel (Mixer)
Small Helical screw (Cross Helix)
Big Helical screw
Head Part (Moulding Unit)
Knife Cutting System
Knife Aeration Fan
Press Platform
Hydraulic System (For assembling and disassembling of mould)
Vacuum System and Pump.
Short cutted pasta die in Bral 400 mm, inserts in Teflon.Test format 210

2.VACUUM PUMP WITH OIL SYSTEM

For centralized system complete with storage tank with automactic function,radiator cooling and control panel.

Vacuum system:

Ring type with pump connection collector and distirbution to the production area with on-off valve insertion for 1 production lines, in SS 2� dia,black piping

3. SHAKER

Shaker unit is the section where the initial moisture of the material is removed which is coming from the press unit cut and humid .The product retains in this unit about 1 or 2 minutes. The material s initial moisture is reduced by ventilators and suction fans operating inside. The stock, then, is transferred to the 1st Drier by and elevator.

The unit consists of ;

Sieve Eccentric Motion System

40 mms thickness metal polyestr panels internally lined with steel which opens fully bymeans of special butt strap rods to make maintenance and clean-up operations easier.

Electrical axial fans provided with high temperature �h� class special electrical motors and aluminium cast fans with adjustable blades.

Sieve Suction Fan

shaker on support legs off the ground provided with bottom nsulation board.

Sieve Heating System (Serpentine and heating pipes)

4.DRYER – MODEL HM-D 11/ 9P

Pre-drying section,drying section an stailization section.
Belt Width :1,70 mm
Overall net area: 119,6 sq. mt.
Process Time: approx. 5 hours at high temperature.

First drier is composed of 11 m long tunnel with 4 stages. The touching surfaces where macaroni is dried are made of anodic oxidized aluminum and outer covers was produced from a material providing heat insulation with interior part made up of polyurethane material and outer part is made of white dyed iron sheet which meets international food processing regulations. In the first drier, high portion of
the moisture is removed. The moisture content is decreased from 30 -29 % to 19 -18 % within 45 minutes retention time. Heat and moisture control are controlled by automatic conditioning system.

The second drier is also composed 11 m long tunnel but 5 stages and the materials used are identical with the 1st drier. This is the main section that the product takes its color and shape. So, the real drying section is second drier which directly effects the final product quality. The moisture content of the material is decreased gradually from 19 – 18% to 12 – 12.5 %. Again, heat and moisture control are controlled by automatic conditioning system. Drying period of the product is approximately 5-5.5 hours.

The units consist of ;

Vibrant Product Distributing System

Product Drying Bands ( 11 M long, 9 decks) Anodic oxidized Aluminum

Drier Operating Drive Group (4 pieces)

Ventilators inside Driers ( 20 pieces)

Outer Air Suction Fan ( 2 pieces)

Product Output Unit ( Vibratory)

Air conditioner Checking System ( For product control ) H. Heating System for 1 & 2 driers
(3 ways valve, serpentine, heating pipes, circulation pumps, etc)

5. COOLER UNIT 1H 2 M

The main components of the unit are the following:
One passage boards coller.
Pasta cooling, at deperession drop, with air.
External insulating panels made of flame retardant polyurethane and extruded aluminium frame sections; panels are easy to open for inspection and maintenance operations.
Frame structure in enamel-treated carbon steel sheets.Stainless steel support structure for insulating panels and drive unit.
Vibrating level, made of stainless steel tubular frame with stainless steel wire mesh,the drive shaft is connected with the vibratory motors

No. 3 Axial-type Motor Units for ventilation, air intake and recycling, complete with servo-driven dampers.
Set of electrical materials for connection to outside power supply, complete with teflon-coated conductors, aluminium raceways, terminal boxes and accessories.

6.RESTING SILOS:

Number of silos: 4 x 8 m3 /each.
Approx. overall capacity: 9,6 tons (referred to product with specific weight 400 kg/mc)

Consisting of the following:
Number of silos: 4 x 8m3/ each.
Approx. overall capacity: 9,6 tons.
Consisting of the following:

No. 1 bucket elevator model HMS-350
No. 1 fixed concave belt conveyor model H 400
No. 1 fixed bidirectional belt conveyors model H 400
No. 1 movable bidirectional belt conveyors model H 400
Equipment for 4 cell of storage silos :
4 Downloading Spirals
No. 1 fixed belt conveyors model H 400
No. 1 vibrating sifters model HMV-1000/1.2

Lateral Panels, Top Panels, Global Metal Frame, Bottom Cone, Ladders and gangway for the storage group of 4 silos are excluded.

6.AIR CONDITIONING – MAIN CONTROL PANEL:

This panel is designed with touch panel PID automation system fully controlling of succesful drying process. PID control system allows precise and full control of moisture parameters in every stage of drying process. And this directly effects the success ofn the final moisture content of the macaroni to be produced.

Following applications are managed by Air Conditioning Control Panel

The filing and archive for various types of macaroni receipts

The alarm for troubleshooting

Code protection for access for modification on the data

The calculation of average production

The electronic and electrical materials are chosen rom the worldwide branded high quality suppliers having CE certificates.

The units consist of ;

Motorized rolling shutter for pre-drying air intakes.

Pneumatic modulating servo-motor (Siemens Control brand) for the rolling shutters and/ or air scoop butterfly contro

Feeler Elimko for reading, control and temperature/ humidity adjustment, in each control clime area

Electric motor internal line, degraded,protection level IP 55, isolation class H .

Control and security devices.

Internal heating system, flanged and welded drying, pre-set up to drying roof. Pipes and steel joint, to low carbon contents.

With a adjusting temperature valve each, circulation electro pump, interception valves, no return valves, filter, thermometer and monometer. Flanged construction and welded PN 16.

Steel to low carbon contents pipes and connection.

8 .THERMAL CONTROL CENTER:

Boiler tank having 200000 Kcal / h to meet the requirement of the line

insulation and necessary accessories

Hot water pipes.

Expansion tank

Hot water pumps

The necessary technical information for the type of the fuel to be combusted has to be given us by the customer.

9.BUCKETS �Z� ELEVATOR

Buckets with polyemit structures and net.

Buckets length : 350 mm

�Z� conformation.

Modular carrying structure.

Structure modules made of strong iron plate pressedfolded and carbon steel
section-piece.

Structure base fixed on adjustable supports, lifted from floor of 100 mm about.

Base with drawer to raise possible pasta rejects.

Command by motor-reducer.

Mechanical security by torque limiter.

Buckets movement by carbon steel chains pitch:

SHORT CUTTING LONE PRESENT MOTOR NAMES AND POWERS

PRESSING UNIT
QTY
POWER kW
TOTAL kW
Dosage Motors
2
0,37
0,74
Dosage Speed Mixser
1
2,2
2,2
Vessel Motor
1
7,5
7,5
Small Helix Motor
1
7,5
7,5
Big Helix Motor
1
22
22
Mould Aeration Motor
1
0.75
0.75
Knife (Cutting) Motor
1
1,1
1,1
Hydraulic System Motor
1
2,2
2,2
Pressing Unit Total Power 9 43,99 kW

SHAKER
QTY
POWER kW
TOTAL kW
Sieve Motion Motor
6
0,2
1,2
Aeration Motors
3
1,1
3,3
Sieve Suction Fan Motor
1
0,55
0,55
Shaker Unit Total Power 10 5,05kW

FIRST DRIER
QTY
POWER kW
TOTAL kW
Vibro Motor Distributor
2
0,2
0,4
Drier Propulsion Motor
4
0,75
3
Aeration Ventilator Motor
12
1,1
13,2
Aeration Ventilator Motor
8
1,1
8,8
Suction Fan Motor
2
1,1
2,2
Output Vibro Motor
2
0,2
0,4
Elevator Motor
2
0,75
1,5
First Drier Total Power 32 29,50 kW

SHAKER AND COLLER
QTY
POWER kW
TOTAL kW
Sieve Motion Motor
1
0,75
0,75
Aeration Motors
1
1,1
1,1
Sieve Suction Fan Motor
1
0,37
0,37
Shaker Unit Total Power 3 2,22 kW

OTHER EQUIPMENTS
QTY
POWER kW
TOTAL
Circulator Pump
4
0,2
0,8
Over Silo Bands
2
0,50
1
Under Silo Bands
1
0,50
0,50
Output Vibro Motor
2
0,2
0,4
Vacuum Pump Motor
1
5,5
5,5
Other Equipment Total Power 10 8,20 kW

OVERALL DIMENSIONS OF SHORT GOODS PASTA LINE
Approximate space occupied by a short goods pasta line � capacity 500 kg/h

Capacity
H
A
B
C
D
E
J
G
F
W1
W2

500 Kg/h
21500
3500
2500
11000
1500
3000
5000
5050
4200
3700
3400

Note: All dimensions are expressed in mm

INSTALLED POWER FOR SHORT CUT PASTA LINE RATED 500 Kgs/hs

1 INSTALLED THERMAL POWER
200000
Kcal/h
2 ABSORBED THERMAL POWER
145000
Kcal/h
3 TEMPERATURE OF OVERHEATED WATER
>= 100
�C
4 INSTALLED ELECTRIC POWER
150
kW
5 ABSORBED ELECTRIC POWER
88,96
kW
6 PRESSURE OF COMPRESSED AIR
7
Bar
7 VACUUM
100
m3/h
8 WATER FOR DOUGH
150
l/h
9 STABILIZED PRESSURE OF DOUGH WATER
> 1,5
Bar

Without explicit applications, how much described in offer will be built according to the Normative of TLpean Union

EXCEPTIONS (ON CUTOMER S ACCOUNT):

The flight tickets and in-country transfers from/to airport, hotel, site of the technicians.
Accomodation (hotel and food) and telephone calls.
$ 200 pocket money per week per person.

PAYMENT CONDITIONS;

Payment, cash or 100% confirmed irrevocable L/C, to be opened with order with a first class bank and to be confirmed by the latter, covering the whole period of manufacture and allowing partial shipments, available as follows:

50 % by order confirmation.

50 % against presentation of shipping documents.

The delivery is based on EXWORKS GAZIANTEP, TURKEY.

SECTIONAL PRICES OF THE SHORT CUTTING LINE 500 Kg/h

Pos.
Description
EXW Price / USD
1
SHORT CUT DRY PASTA LINE WITH CAPACITY OF500 KG /H

1
VACUUM PUMP 100 m3/h

1
Thermal Control Center 200.000 Kcal/h

1
Pressing Unit

1
Shaker

1
Pre-drying

1
Air Conditioning – Main Control Panel

2
Buckets �Z� Elevator

1
9,6 TONS DRY PASTA SILOS INCLUDED IN PRICE

1
Shaker and coller

1
500 GR Packaging Machine

TOTAL
525.000TL

MANUFACTURING AND INSTALLATION PERIOD :

The manufactruing period is after 120 One hundred and twenty days after receiving the advance payment.
Installation and start up period is 60 days .
The electrical connections of the abovmentioned system s equipments cover the inside of the building only
Besides the outer ligthnig of the equipments, all converters, low tension transformer, havaii line, underground cables to the inside of the building, and plant inner and outer lightning are excluded.
The potable water installations which is required for the plant and its infrastructure is excluded and on customer s account.
Due to the delay which negatively effects the installation period adversly, because of the delay of supply of the necessities and equipments by the Customer, KASATAS A.S. dully will not have responsibility for this installation period delay.
Lifts and forklifts etc and necessary equipments for the unloading off the trucks and transfer to the site will be done by the Customer.
The necessary workmanship support to the KASATAS A.S. technicains will be held by the customer.
Main Control Panel is controlled by touch screen automation system.
Air Conditioning Control Panel is controlled by touch screen PID automation system.

GUARANTEE PERIOD AND TERMS

The machine and equipments guarantee is 14 months beginning with start up of the system.
To operate the plant within guarantee period, Customer shall conform Seller�s instructions and obligations. Seller shall not be responsible for any material wear that cause defects, negligence and professional faults within maintenance and operation.
The necessary maintenance and lubrication instructions during the guarantee period will be given by a chart and strictly Customer has to comply this instructions.
Any modifications made without confirmation of KASATAS A.S., The guarantee is invalid.
The short macaroni line works as continuous system.
The control panel and electrical motors will be chosen from CE certificated brands and suppliers.

ACCESSORIES SUPPLIERS AND BRAND NAMES THAT WE USE IN OUR LINES

PRESS 1.
BRANDNAME
MAIN SCREW CONVEYOR MOTOR
GAMAK
MAIN SCREW CONVEYOR GEAR BOX
YILMAZ
CROSSWISE SCREW MOTOR
GAMAK
CROSSWISE SCREW REDUCER
YILMAZ
TROUGH MOTOR
GAMAK
TROUGH REDUCER
YILMAZ
DOSER MOTOR
GAMAK
DOSER REDUCER
YILMAZ
FLOUR VIBRO CYCLONE
OMB
FLOUR SCREW MOTOR
GAMAK
FLOUR SCREW REDUCER
YILMAZ
HYDRAULIC UNIT HEMES
(300 / H 2,2)
KNIFE FAN HEMES
( 300 / F3)
KNIFE FAN MOTOR
GAMAK
KNIFE MOTOR
GAMAK
KNIFE REDUCER
YILMAZ
VACUUM PUMP
GÜCÜM
MOULD CRANE
KL

SHAKER
BRANDNAME
VIBRO MOTOR
OMB
FAN MOTOR
GAMAK ( H CLASS )
FAN FLAP
HES ( 1 / 60 )
ASPIRATÖR
HES ( 1 / A3)

DRIER
BRANDNAME
VIBRO SPREADER MOTOR
OMB
MOTION MOTOR
GAMAK
MOTION REDUCER
YILMAZ
FAN MOTOR
GAMAK ( H SINIF )
FAN FLAP
HES ( 1 / 60 )
ASPIRATOR
HES ( 300 / AA3)
ELEVATOR MOTOR
GAMAK
ELEVATOR REDUCER
YILMAZ
HOT WATER VALVE
DUYAR
3 WAY HOT WATER VALVEI
SIEMENS
HOT WATER PUMP
GURNFOS
OUTLET SHAKER MOTOR
OMB

COOLER
BRANDNAME
VIBRO MOTOR
OMB
FAN MOTOR
GAMAK ( H CLASS )
FAN FLAP
HES ( 1 / 60 )
ASPIRATÖR
HES ( 1 / A3)

SILO
BRANDNAME
TOP BAND MOTOR
GAMAK
TOP BAND REDUCER
YILMAZ
MOBILE BAND MOTOR
GAMAK
MOBILE BAND REDUCER
YILMAZ
BOTTOM BAND MOTOR
GAMAK
BOTTOM BAND REDUCER
YILMAZ

ELECTRICAL COMPONENTS ACCESSORIES SUPPLIERS AND BRAND NAMES
THAT WE USE IN OUR LINES

CONTROL PANEL
1. BRANDNAME
2. BRANDNAME
MAIN SCREW IINVERTER
SCHNEIDER
SIEMENS /ABB
CROSSWISE SCREW INVERTER
SCHNEIDER
SIEMENS /ABB
DOSER UNIT INVERTER S
SCHNEIDER
SIEMENS /ABB
KNIFE SYSTEM INVERTER
SCHNEIDER
SIEMENS /ABB
DRIER INVERTER
SCHNEIDER
SIEMENS /ABB
CONTACTORS
SCHNEIDER
SIEMENS /ABB
GROUP AUTOMATS
SCHNEIDER
SIEMENS /ABB
MASTER SWITCH
SCHNEIDER
SIEMENS /ABB
PLC CONTROL
FACON